Calculation of cathodic (electrochemical) protection stations to ensure corrosion protection and operational reliability of oil pipelines

Background: Corrosion is among the primary factors that diminish the reliability and service life of oil pipelines. Among the existing corrosion-mitigation techniques, cathodic (electrochemical) protection is widely regarded as the most effective method, enabling a substantial extension of pipeline longevity and a significant reduction in operational risks.

Aim: The aim of this study is to calculate and analyze the key parameters of cathodic protection stations to ensure effective electrochemical protection of oil pipelines, enhance the reliability of their operation, and prevent corrosion-related degradation.

Materials and methods: The study relied on the regulatory document RD 153-39.4-039-99 and methodological guidelines for the design of electrochemical protection systems. Calculations were performed using the established formulas proposed by Bykov et al. (2006), incorporating soil resistivity as well as the length and geometric parameters of the pipeline. Additionally, the analysis examined how potentials, currents, and resistances are distributed within the pipeline–soil system.

Results: The study identified the optimal design parameters for cathodic protection stations, including current load, the required number of anodes, grounding resistance, and power supply capacity. The findings demonstrate that properly selecting these parameters helps maintain a stable protection potential and significantly enhances the operational lifetime of the pipeline.

Conclusion: Implementing cathodic protection based on accurately calculated design parameters enhances the operational safety of oil pipelines, mitigates corrosion-related risks, and reduces the overall maintenance costs.