Vol 8, No 2 (2026)
- Year: 2026
- Articles: 12
- URL: https://vestnik-ngo.kz/2707-4226/issue/view/5478
- DOI: https://doi.org/10.54859/kjogi.202682
Full Issue
Drilling
Stability analysis of bottom-hole drilling bits utilizing an advanced reamer-stabilizer configuration
Abstract
Background: During deep drilling of oil and gas wells, the dynamic instability of the drill string caused by radial and axial vibrations of the drill bit leads to a reduction in the rate of penetration (ROP), increased tool wear, and deterioration of the wellbore gauge. This problem becomes particularly pronounced when drilling formations with alternating lithology and rock strength. An analysis of existing technical solutions, including the roller-cone reamer–stabilizer design described in the Patent of the Republic of Kazakhstan No. 22228 (E21B 10/30), has demonstratedthe need to improve the geometric and dynamic parameters of stabilizing devices intended to ensure stable dynamic equilibrium of the “bit–drill string–rock formation” system.
Aim: The objective of this study is to provide theoretical and experimental justification for the causes of radial vibrations of the drilling system and to develop a near-bit roller-cone reamer–stabilizer capable of ensuring the stability of the bottom-hole assembly (BHA) at the well bottom. The stability is achieved through the efficient arrangement of the working elements at an angle of 120° and by meeting the conditions meeting the conditions for the formation of the roller cones based on their minimum size.
Materials and methods: The study is based on the principles of dynamic systems theory, the laws governing energy dissipation in rotational mechanical systems, and the principle of least action. A mathematical model was developed to establish the relationship of the minimum size of the roller-cone forming elements on the nominal radius of the reamer–stabilizer. The geometric parameters of an experimental prototype of a near-bit stabilizer with a diameter of 269.9 mm, manufactured on the basis from a 203 mm heavy-weight drill pipe (HWDP), were analytically substantiated. Experimental studies were carried out under field conditions during deep drilling operations.
Results: It was established that meeting the structural condition ensures stable dynamic equilibrium of the drilling tool relative to the wellbore axis. Field tests demonstrated a 5% increase in ROP and a 7.3% increase in bit run length. A reduction in bit balling and clogging was also observed, indicating improved hydrodynamic bottom-hole cleaning.
Conclusion: The developed design of the near-bit roller-cone reamer–stabilizer validates the theoretical provisionsregarding the nature of radial vibrations in drilling dynamic systems and ensures an increase in the efficiencyof deep oil and gas well drilling. The obtained results demonstrate the feasibility of industrial implementation of the proposed technical solution and its effectiveness for application in the design of bottom-hole assembly (BHA) configurations.
8-15
Spacer fluids for wells drilled with invert emulsion drilling fluids: a review of their role in preventing formation damage
Abstract
This article examines problems associated with the quality of cementing and casing integrity in oil and gas wells under conditions of increasing drilling activity in Kazakhstan. It is shown that complications such as behind-casing hydrocarbon migration, sustained casing pressure, and water coning are largely caused by poor cementing quality and the loss of wellbore integrity. It is noted that more than 30% of wells worldwide exhibit inter-casing pressures of varying intensity, which highlights the relevance and significance of this issue. The main causes of cement sheath degradation under the influence of mechanical, hydraulic, and thermal loads during well operation are analyzed. Particular attention is given to the problem of incomplete displacement of drilling fluids in the annular space, which leads to channel formation and a reduction in the isolation properties of the cement sheath. The role of buffer fluids in the cementing of wells drilled with hydrocarbon-based drilling fluids is also considered. The study emphasizes the need to develop effective buffer systems that ensure compatibility between drilling fluids and cement slurries, thereby improving displacement efficiency and enhancing the overall quality of well cementing and zonal isolation.
16-26
Oil and gas field development and exploitation
Analysis of the effectiveness of surfactant application in enhanced oil recovery methods
Abstract
Background: Conventional waterflooding typically achieves an oil recovery factor of no more than 35–40%, leaving a significant portion of the oil in place within the pore space of the reservoir rock, where it is retained by capillary forces. The application of chemical enhanced oil recovery methods, particularly Alkaline–Surfactant–Polymer (ASP) flooding, is a promising approach for high-viscosity oil reservoirs, where conventional waterflooding is characterized by a highly unfavorable mobility ratio between the displacing fluid and the oil.
Aim: Systematic laboratory evaluation of ASP flooding effectiveness for the productive horizons of Field X (Western Kazakhstan),, based on real core samples from borehole K-2524, with the development development of recommendations for optimising the chemical slug formulation.
Materials and Methods: The study employed methods such as incoming quality control of commercial surfactant samples, compatibility testing at a specified reservoir temperature over a defined period, phase behaviour screening of lauryl sulfate / sodium hydroxide systems with crude oil from two horizons, and filtration experiments conducted using the PLS-200 petrophysical laboratory setup.
Results: ASP flooding with 0.02% sodium dodecyl sulfate (SDS) + 0.6–0.8% NaOH + 2,500–3,000 ppm hydrolyzed polyacrylamide (HPAM) achieved an incremental oil recovery factor of 19.0–19.2% for the Cretaceous chalk horizon (total RF of 68.5–68.9%) and 17.7% for the Jurassic horizon at 3,000 ppm HPAM. The HPAM concentration is a critical design parameter: deviation from the required mobility ratio condition (M ≤ 1.0) reduces the incremental oil recovery by nearly half.
Conclusion: ASP flooding demonstrated high efficiency for both horizons when the formulation parameters were properly optimized. The optimal formulation (0.02% SDS + 0.8% NaOH + 2,500 ppm HPAM) is recommended as providing the best balance between incremental oil recovery factor and reagent cost.
27-35
Practical implementation of an integrated corrosion monitoring system at the fields of the South Torgay Turgay Oil and Gas fields three independent measurement methods
Abstract
Background: The problem of internal corrosion in oil and gas pipelines remains one of the key challenges in ensuring industrial safety and reliable operation. Conventional monitoring methods, such as gravimetric and electrochemical techniques, provide only average corrosion rates and do not account for localized areas of accelerated metal loss or the influence of erosion. Therefore, the implementation of integrated corrosion monitoring systems combining several independent measurement techniques is an important and timely direction.
Aim: The aim of this study is to evaluatethe “Corrosion Monitoring System” technology under field conditions in the South Turgay Oil and Gas Basinemploying three complementary methods simultaneously – Electrical Resistance (ER), Ultrasonic Thickness Measurement (UT), and Gravimetric Control (Coupon Testing).
Materials and methods: The trials were conducted on the collectors of the Oil Processing and Pumping Shop (OPPS) “A” and the Oil Treatment Plant (OTP) “B”), operating under gas-liquid multiphase flow conditions with abrasive inclusions. Monitoring was carried out using stationary electrical resistance (ER) and ultrasonic thickness (UT) systems, as well as witness coupons. Signal acquisitionwas based on changes in the physical parameters of the sensors (electrical resistance, ultrasonic wave travel time, or mass loss), allowing real-time assessment of metal loss dynamics.
Results: Corrosion rates were greater than0.5 mm/year at CPPN “A” and reached 0.2 mm/year at UPN “B”. The agreement between ER and coupon testing reached8.73% and 0.68%, respectively, which falls within the reproducibility range (≤10%). Ultrasonic analysis revealed non-uniform wear across the pipe cross-section: the highest metal loss occurred in the lower section (“6 o’clock” position), where water and solid particles accumulated, while the side sections exhibited lower corrosion rates. This confirmed the sensitivity of the UT method to localized erosion–corrosion zones sensitive to localized areas not captured by averaged methods.
Conclusion: The combined use of three methods enables a comprehensive assessment of pipeline integrity – from overall corrosion rates to identification of local erosion–corrosion areas. The practical significance of this work lies in the potential to optimize inhibitor dosages, reduce the risk of pipeline failures, and improve operational reliability.
36-47
Digital technologies
Using Big Data and analytics for forecasting and productivity enhancement in the oil and gas industry
Abstract
Amid the digital transformation of the global economy, Big Data analytics and advanced analytics technologies are becoming key tools for enhancing business efficiency and sustainability. Their application is particularly relevant in the capital-intensive and high-risk oil and gas industry, where data-driven decision-making offers significant competitive advantages.
This study examines the opportunities and benefits of implementing Big Data and analytical solutions across various stages of the oil and gas production cycle – from geological exploration and drilling to processing and transportation. The study presents the main data sources and types characteristic of the industry, as well as modern analytical methods, including descriptive, predictive, prescriptive, and real-time analytics. Special attention is given to machine learning and artificial intelligence algorithms used for predicting equipment failures, optimizing drilling parameters, and modeling reservoir behavior.
Based on the analysis of case studies from leading international companies such as BP, Equinor, Gazprom Neft, and others, it is shown how digital tools can improve decision-making accuracy, reduce operational costs, and minimize technological risks. The study also examines the key challenges hindering the widespread adoption of Big Data in the sector, including a shortage of qualified personnel, integration difficulties between legacy and modern systems, cybersecurity concerns, and the high cost of digital transformation.
The analysis leads to the conclusion that data and analytics constitute strategic assets for the future development of the oil and gas industry. Digital technologies open up new horizons in forecasting, management, and sustainable production, paving the way for next-generation intelligent oil and gas enterprises.
48-58
Application of artificial intelligence in the oil and gas industry: trend or necessity?
Abstract
Background: In recent decades, artificial intelligence technologies (hereinafter – AI) have been rapidly integrated into the oil and gas industry, covering key stages of geological exploration, geophysical data interpretation, reservoir modeling, and field development. Modern methods of big data analysis, machine learning, and intelligent control systems make it possible to improve the accuracy of interpreting geological, geophysical, and well logging data, reduce uncertainty in engineering decision-making, minimize operational risks, and optimize hydrocarbon exploration and production processes.
Aim: This article examines contemporary areas of AI application in the oil and gas industry, with a particular focus on the tasks of automated interpretation of well logging data (hereinafter – WL), classification of lithological rock composition, reconstruction of logging curves, and digitalization of geological exploration processes. An analysis of global experience in implementing AI technologies in the field of well logging, processing and interpretation of geological and geophysical information is conducted, and integrated software solutions and digital platforms of leading international oilfield service and oil and gas companies are also reviewed.
Materials and Methods: Particular attention is given to the practical experience of applying machine learning methods at KMG Engineering LLP for automated lithology classification based on well logging data. Within the framework of the study, various machine learning algorithms, including Logistic Regression, Random Forest, XGBoost, and other machine learning algorithms, were tested using data from more than 100 wells. The study also considers the specifics of data preparation and cleaning, the formation of training and test datasets, as well as issues related to incompleteness, heterogeneity, and the low quality of historical geological and geophysical data.
Results: The results of the study demonstrated that the application of ensemble methods and gradient boosting algorithms makes it possible to achieve high accuracy in lithological type classification and effectively automate the interpretation of well logging data. The best results were obtained using the Random Forest algorithm, which demonstrated high robustness and predictive performance under real production data conditions. Particular attention is also given to the integration of trained models into corporate information systems for operational lithology prediction and support of geological and technical decision-making.
Conclusion: It is concluded that the implementation of artificial intelligence technologies represents one of the key directions of digital transformation in the oil and gas industry of Kazakhstan. The use of AI makes it possible to improve the efficiency of geological exploration activities, accelerate data processing and interpretation, increase hydrocarbon recovery factors, and reduce field development costs under conditions of increasing geological complexity and declining resource base quality.
59-73
Physico-chemical and microbiological studies
Comprehensive interpretation of geochemical, physicochemical studies and PVT parameters for verification of phase zonation of reservoirs (a case study of the Eastern Urikhtau field)
Abstract
Background: Correct identification of the fluid phase state (oil or gas condensate) at the Eastern Urikhtau field is critically important for reliable reserve estimation and the selection of an appropriate development strategy. Anomalously highgas-oil ratio values in wells EU-6 and EU-7 (up to 1000 m³/m³) as well asdiscrepancies between the hypsometric levels of the presumed gas-oil contact and regional data, create uncertainty that requires resolution using an integrated approach.
Aim: To determine the genetic origin and phase state of reservoir hydrocarbon systems at the Eastern Urikhtau field based on data from seven wells using a multidisciplinary approach.
Materials and methods: The study was based on seven bottomhole fluid samples collected from wells EU-1–EU-4 and EU-6–EU-8. The analytical program included gas chromatography (GC), gas chromatography–mass spectrometry (GC-MS), fingerprinting, biomarker analysis (steranes, terpanes, aromatic hydrocarbons), as well as physicochemical and PVT analyses using the FLUID EVAL™system with visual phase-statemonitoring.
Results: Biomarker analysis confirmed the genetic uniformity of all samples. indicating that the fluids were generated within a single marine carbonate petroleum system. Based on a set of criteria (density >780 kg/m³, molecular weight >150 g/mol, C₇₊ content >85%, Σ(C₁–C₉)/Σ(C₁₀₊) ratio <1), all samples were classified as oil. The sample from well EU-7 was identified as volatile oil. PVT analyses and visual observations ruled out the presence of gas-condensate systems. The established phase model corresponds to an oil reservoir characterized by gravitational segregation and a volatile-oil transition zone in the crestal part of the structure, without a conventional gas cap.
Conclusion: The multidisciplinary approach applied in this study enabled verification of the fluid phase zonation at the Eastern Urikhtau field. The proposed reservoir model, representing an oil rim without a distinct gas cap, requires the application of the volumetric method for reserve estimation and consideration of the identified phase heterogeneity during field development planning in order to minimize geological risks and ensure accurate resource assessment.
74-92
Petrochemistry and Oil Refining
Development of a laboratory methodology for core flooding experiments to evaluate gravity segregation in oil–water saturated porous media
Abstract
Background: High water cut increases operating costs and reduces oil recovery. Gravity-driven redistribution of oil and water during well shut-in periods has been proposed for reducing water cut; however, laboratory methodologies for investigating this phenomenon in core samples remain limited.
Aim: To develop a laboratory methodology for evaluating gravity segregation in oil–water saturated cores under controlled conditions.
Materials and methods: The methodology is based on epoxy-sealed cores fixed inside a sleeve, providing a practical and cost-effective core holder capable of accommodating pressure ports. Two experimental scenarios are considered: early water breakthrough caused by an unfavorable mobility ratio, and breakthrough induced by a high-permeability channel. After water breakthrough, flooding is suspended, the core is aged in a vertical position, and water injection is subsequently resumed. Effluent analysis is performed using a gravimetric oil–water separation technique based on the adhesion of oil to polyethylene. The methodology enables qualitative and quantitative assessment of fluid redistribution caused by gravity.
Results: Fractional flow analysis demonstrates that, when viscous oils are used, a significant fraction of mobile oil remains in the core after water breakthrough, whereas artificial high-permeability channels can be used to preserve low-viscosity mobile oil within the matrix for subsequent redistribution by gravity segregation.
Conclusion: The developed methodology provides a reliable and inexpensive platform for investigating gravity segregation in cores and may support the development of field technologies aimed at reducing water cut and improving oil recovery.
94-104
Analysis of the influence of process parameters on the formation of liquid products during the pyrolysis of polystyrene waste
Abstract
This study examines the thermal treatment of polystyrene waste as an effective alternative to conventional mechanical recycling. Given the growing volume of plastic waste and the complexity of processing foamed materials, an analysis was conducted of recent publications on the influence of process parameters on the yield and composition of liquid pyrolysis products. Particular attention was paid to the effects of temperature and residence time in the reaction zone. Based on the analysis, it was established that the most optimal temperature range is 400–500°C. It is under these conditions that the maximum yield of the liquid fraction, enriched with valuable aromatic compounds, including styrene, benzene, toluene, and ethylbenzene is achieved. As a result, it was found that deviations from the optimal temperatures lead either to incomplete polymer degradation or to excessive gas formation. The advantages of pyrolysis in the processing of contaminated and expanded polystyrene materials were highlighted. Additionally, the importance of improving the efficiency of polymer waste processing technologies in the context of increasing environmental pressure is emphasized. It is concluded that the technology has significant potentialfor the production of chemical feedstocks and the development of a circular economy, provided that systems for sorting, purifying, and subsequent fractionation of pyrolysis products are improved.
105-118
Catalytic isomerization of light alkanes: thermodynamic, kinetic, and technological aspects
Abstract
The gradual tightening of environmental standards, combined with growing global demand for environmentally friendly fuels, has significantly increased the importance of advanced technologies in oil refining. In this context, the catalytic isomerization of light alkanes (C₄–C₆ fraction) is one of the most strategic processes for improving gasoline quality without increasing the concentration of aromatic hydrocarbons or adding hazardous additives. From a chemical standpoint, this process promotes the structural rearrangement of linear paraffins into corresponding branched isomers, which possess a higher octane numbers. This results in a significant improvement in the fuel’s combustion characteristics, while reducing the formation of environmentally harmful emissions.
This review systematically examines the fundamental principles underlying the isomerization of alkanes. Particular attention is given to the reaction mechanism, which proceeds via carbocationic intermediates at acidic catalytic sites, reflecting the well-established mechanism of acid-catalyzed hydrocarbon transformations. Furthermore, the thermodynamic constraints governing the equilibrium distribution of isomers, as well as the kinetic factors influencingreaction rate, product selectivity, and overall process efficiency, are critically analyzed. Special emphasis is placed on bifunctional catalytic systems combining metal and acid functions, enabling the simultaneous hydrogenation–dehydrogenation and skeletal isomerization steps. The role of competing side reactions, notably hydrocracking and aromatization, is also addressed due to their influence on product yield and catalyst stability.
Beyond theoretical considerations, this review examines the complexities inherent in real industrial systems. In practice, the attainment of thermodynamic equilibrium is often limited by kinetic constraints, resistance to mass transfer within particles and between phases, as well as by the gradual deactivation of the catalyst due to coke formation or poisoning. These factors require a more detailed understanding of process behavior under industrial operating condition.
119-132
Thermal destruction of composite raw materials based on combustible shale and heavy petroleum products
Abstract
Background: The significance of this study stems from the necessity to broaden the hydrocarbon resource base as conventional oil reserves are steadily declining. Consequently, alternative sources like oil shale, which boast global reserves far exceeding those of traditional oil, have become a focal point of interest. Furthermore, incorporating fuel oil into composite feedstock’s addresses the challenge of efficiently processing heavy oil residues, converting them into high-value motor fuel components.
Aim: Determining the effect of composite feedstock composition (shale/fuel oil) on thermal degradation parameters and investigating the physicochemical properties of the resulting products for their further application as motor fuel components.
Materials and Methods: The study objects included oil shale from the Kenderlyk deposit (East Kazakhstan Region, JSC “Quartz”) and petroleum fuel oil from the Pavlodar refinery (Northeastern Kazakhstan). The hydrogenation process was studied using two types of equipment: in a rotating 2-liter autoclave and on a bench-scale flow-through unit (reactor volume 0.8 L). For the disposal of sludge (solid liquefaction residue), the pyrolysis method was used in a flow-through apparatus with a descending layer of solid heat carrier.
Results: Analysis of experimental data showed that increasing the hydrogenation temperature of oil shale from 410 to 440°C (at P = 8 MPa) intensifies gas formation from 10.2 to 12.2 wt.% and almost doubles hydrogen consumption to 1.6 wt.%, contributing to an increase in the yield of gasoline and diesel fractions. It was found that increasing the hydrogen pressure within the range of 4.0–8.0 MPa has a positive effect on the performance: the organic mass of shale (OMS) increases by 20%, while the yields of liquid products, gas, and water rise to 50.4, 10.5, and 7.7 wt.%, respectively. A further increase in pressure beyond 8.0 MPa is impractical, as it does not significantly affect the process. Optimization of the parameters of thermocatalytic processing of a mixture of fuel oil and shale made it possible to identify the best conditions: temperature 420°C, time 60 min, and concentration of shale as an activating additive 12 wt.%. In this mode, the total distillate yield reaches 59.2% by mass.
Conclusion: The fundamental feasibility and high efficiency of the co-processing of oil shale and heavy petroleum residues have been proven. The resulting liquid degradation products possess optimal physicochemical properties for the subsequent compounded processing of solid fossil fuels. They serve as a direct alternative to the scarce components of highly marketable motor fuels.
133-141
Ecology & economy
Methane regulation: emissions reporting
Abstract
Having committed in 2023 to reducing methane emissions by 30% by 2030, Kazakhstan plans to update its legislation on this greenhouse gas, focusing on improving its emission monitoring, reporting, and verification systems for emissions, using the example of subsidiaries and affiliates of NC KazMunayGas JSC. In the context of sustainable development and climate change mitigation, accurate measurement and transparent reporting of methane emissions are becoming key elements of effective environmental policy.
The article provides an overview of approaches to calculating methane emissions based on the national methodology and in accordance with the requirements of OGMP 2.0, organized by UNEP. The implementation of this article is necessary not only to meet national and corporate commitments, as exemplified by NC KazMunayGas JSC , but also in connection with the entry into force of the new European Union regulation on methane emission reduction.
The data on methane emissions for the KMG group of companies for 2023 and 2024 are presented, calculated using the national methodology and OGMP 2.0. The measures required to fulfill international commitments and improve the accuracy of methane emissions accounting in the oil and gas industry are outlined. Key areas for improving national regulation of methane emissions in the oil and gas industry have been identified.
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